Thermal spraying Product List and Ranking from 4 Manufacturers, Suppliers and Companies

Thermal spraying Product List

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Introduction to examples of thermal spraying, coating, and surface treatment applications! [Case study materials are available.]

There are various ways to use it! We contribute to improving production efficiency and extending the lifespan of parts through surface treatment and coating technologies, including thermal spraying.

▶ Please leave surface treatment, thermal spraying, and coating to Tokaro! Surface treatment is widely used across various industries, from steelmaking to semiconductors and the medical field. In this document, we provide a broad overview of thermal spraying, other technologies, and proven applications! \ Recommended for the following people! / - Those considering surface treatment - Those looking for coatings that last longer - Those wishing for treatments with minimal thermal impact - Those considering adding high functionality and added value to products under development ――――――― Contents ―――――――― ● What is thermal spraying? - Thermal spraying schematic - Substrate - Materials - Our proprietary technologies ● Technologies other than thermal spraying - CDC-ZAC [Chemical densification method] - TD-VC [High-temperature salt bath treatment] - PTA [Plasma powder cladding welding] - TLC technology [Laser cladding] - tt-kote series [Wet process] - DLC/CVD ● Examples of surface treatment applications - V-pulleys - CFRP rolls - Engraving rolls - Perforated metal - Pumps - Various rolls and parts - Cutting tools - Conveying guides - Molds - Hoppers

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For the long lifespan of pump parts! Solved with coating and thermal spraying technology.

Does it not last with plating? For such concerns, we also have specifications with a hardness of HV1000 or higher!

Are you struggling with corrosion from seawater and sulfuric acid, or wear on pump components from sediment and slurry? We coat the surfaces of components with materials that are stronger and longer-lasting than the base material, contributing to the longevity of pump parts and reducing the frequency of replacements. Extending the lifespan of components is also effective in reducing "new manufacturing costs" and "environmental impact." ▼▽ Coatings with proven results for pump components ▽ ▼ ■ For repairs (casing, impeller, etc.) Recommended for those troubled by thermal distortion from weld buildup! [TLC] Low thermal distortion, low dilution, corrosion resistance [TS-3013] Low-temperature application, thick film repair ■ Corrosion prevention For corrosion protection against seawater, sulfuric acid, and molten metals! Protects the base material from corrosive liquids flowing through pumps and pipes. [CDC-ZAC] Corrosion resistance, wear resistance [SUPER-ZAC] Corrosion resistance ■ Sediment wear and slurry erosion prevention High-hardness WC cermet coating. Suitable for wear from sliding as well as wear caused by sediment and slurry! [Super Hard Thermal Spray] Wear resistance, sediment wear resistance, etc. * There is also "T-4318," which is even more resistant to sediment wear. * For more details, please refer to the materials or contact us.

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Various Surface Modifications

A thermal spraying method that can coat almost all materials.

The thermal spraying methods for surface modification include plasma spraying, explosive spraying, flame spraying, and arc spraying. The coating materials consist of metals, alloys, ceramics, glass, and polymers. The objectives are surface hardening, heat resistance, wear resistance, and the imparting of special functions. For more details, please download the catalog.

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[Case Study] Thermal spraying for rebuilding and extending the lifespan of pumps!

Rebuilding and extending the lifespan of the pump through thermal spraying!

The interior of the pump casing has been worn due to years of erosion (fluid abrasion), so we have received a request to repair it while extending its lifespan. Issues: 1. Purchasing a new one is expensive. The drive unit, including the impeller, can be used without any problems. 2. The equipment can only be stopped for about a week. 3. Complete restoration of the shape is not necessary, but we would like to rebuild the worn areas as much as possible.

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[Company Information] Tokaro Corporation

A comprehensive manufacturer specializing in surface treatment centered around thermal spraying. Leave your surface treatment (thermal spraying/coating) to us!

▶ For surface treatment, thermal spraying, and coating, please leave it to Tokaro! This is the comprehensive catalog of Tokaro Co., Ltd. It includes a list of the thermal spraying technologies we possess, as well as information on coatings other than thermal spraying and applicable fields. <Excerpt> ● What can be achieved through surface modification ● Surface modification technologies provided by Tokaro ● Problem-solving flow ● Classification and characteristics of main thermal spraying methods ● Technologies other than thermal spraying ● Case studies ● Tokaro's research system ● Global network For more details, please download the materials or contact us.

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Thermal spraying/wear-resistant coating and weight reduction 'Improvement of the lifespan of CFRP components'

Improving the weaknesses of CFRP with thermal spraying to achieve long lifespan! -Surface treatment and coating technology-

▶ For surface treatment, thermal spraying, and coating, leave it to Tokaro! 【Technical Overview】 CFRP (Carbon Fiber Reinforced Plastic) is a material that is lighter and stronger compared to iron and aluminum. Its application is expected to expand with the aim of reducing carbon dioxide emissions through the lightweighting of various mobility solutions, but it has weaknesses in terms of wear resistance and oxidation resistance. Our company possesses technology to directly form a coating on CFRP, which has traditionally been considered difficult, allowing us to improve the material's weaknesses and extend its lifespan. 【Content of the Document】 - Overview - Appearance photos after construction (super hard coating, ceramic coating) - Types and physical properties of representative thermal spray coatings - Suga-type wear test results: thermal spray coating vs. Cr plating - CO₂ reduction measures ■ Other Wear-Resistant Coating Lineup - Ultra-dense WC coating: Achieves further densification of conventional ultra-hard thermal spraying *Not listed on this site - Environmental impact reduction coating [EF-JET Coating]: Low Cr, high hardness thin film *Not listed on this site We can also send materials not listed on Ipros, so please contact us. Feel free to consult us about the feasibility of applying coatings to the components you are considering.

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What is thermal spraying? [Function lineup list]

Introducing what can be achieved with thermal spraying! - A presentation of the functional lineup of a comprehensive manufacturer specializing in surface modification centered around thermal spraying.

If you need surface treatment, thermal spraying, or coating, please leave it to Tokaro. 【Overview】 Tokaro is a comprehensive manufacturer specializing in surface modification, primarily through thermal spraying. For those considering thermal spraying for the first time or wanting to envision the functionalities that can be imparted, we have summarized an overview of thermal spraying technology and the lineup of functions that our coatings can provide. Please feel free to take a look at the materials. ―――――Contents of the Materials―――――― ● Overview of Thermal Spraying Technology  ・ Materials  ・ Heat Sources  ・ Principles  ・ Enhancing Added Value through Thermal Spraying ● Functionality Lineup  ・ Wear Resistance  ・ Corrosion Resistance  ・ Weight Reduction  ・ Solvent Resistance  ・ Dimensional Restoration  ・ Porosity  ・ Biocompatibility  ・ Build-up Resistance  ・ Heater Function  ・ Aesthetic Design  ・ Flame Resistance  ・ Erosion Prevention  ・ Non-stick/Adhesion Prevention, etc.

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What is thermal spraying? Solve your company's problems with thermal spraying!

If you think thermal spraying might be good, first go to Tokaro! We will propose adjustments to maximize the functions according to your purpose!

For surface treatment, thermal spraying, and coating, trust Tokaro! 【What is Thermal Spraying?】 Thermal spraying is a surface modification technology widely used in the industrial sector. It involves melting or softening particles of spraying materials, such as metals and ceramics, adjusted to maximize their functionality according to the intended purpose, and then spraying them onto the surface of the workpiece using various heat sources. The sprayed molten particles cool and solidify instantly, forming a coating. 【Applications of Thermal Spraying Technology】 Tokaro's thermal spraying technology is applicable not only to iron substrates but also to non-ferrous metals such as aluminum and nickel, as well as non-metals like CFRP. Moreover, the spraying materials encompass a wide range, including metals like aluminum, stainless steel, titanium, and molybdenum, various alloys, ceramics, and composite materials like cermets that combine metals and ceramics. By combining different thermal spraying methods, it is possible to create coatings with entirely different physical, chemical, and mechanical properties. 【When Consulting Us...】 We will select the optimal specifications for your company from over a hundred different options, including various thermal spraying methods and material components! Prototyping is also possible, so please feel free to consult with us first.

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[Sample Distribution] Performance improved with thermal spraying + fluorine coating compared to conventional methods!

Improvement of fluororesin coating functionality with a thermal spray layer under the fluororesin coating!

By providing a thermal spray layer made of hard materials beneath the fluororesin layer, the functionality of the fluororesin coating is further enhanced. *We do not sell thermal spray materials or coatings individually.* =======≪Campaign Information≫========= ◎Free samples for those who inquire!◎ 【Conditions for receiving the gift】 Please contact us by filling in the following points in the 'Inquiry Details' section at the bottom of the page. ■The substrate you want to coat (the item you want to apply the coating to) ■Adhesive materials or anything that will come into contact with the surface ■Usage environment and application Please take this opportunity to try it out! *Please write the items as follows.* ========================== ■The substrate you want to coat (the item you want to apply the coating to) - Types of metal substrates: Iron, Stainless Steel, Aluminum, etc. - Types of parts: Cutters, Rolls, Automatic Line Pots, etc. ■Adhesive materials or anything that will come into contact with the surface - Types of items in contact with the surface: Tamagoyaki (Japanese omelet), Resin, etc. ■■Current usage environment and application - Problems related to the surface that you want to solve based on the usage environment and purpose. ==========================

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Thermal Spray Q&A

This is a Q&A about thermal spraying.

Q1. How hard is the coating? It varies depending on the thermal spray material, but typically it is Hv500 to 1000. Q2. Why is it sticking? This is referred to as the anchoring effect. Q3. Is there no risk of it peeling off? It can peel off due to rapid heating, rapid cooling, or substrate corrosion. Q4. Is thermal spraying possible on the inner diameter? Of course, it is possible. However, there are restrictions for small diameters (less than 100 mm), so please consult us. Q5. What is the delivery time? It is usually about 3 weeks, but we can also accommodate urgent requests, so please consult us. For more details, please download the catalog.

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Various Surface Modifications: Technical Documentation on Understanding Thermal Spraying

A presentation material explaining the "thermal spraying method," which can coat almost all materials, is a gift!

We are offering a presentation on the simple technology of "thermal spraying," which involves spraying a coating material melted at high temperatures! Please consider the thermal spraying method, which allows for flexible responses regardless of the base material's properties, shape, or coating thickness! The thermal spraying methods for surface modification include plasma spraying, explosion spraying, flame spraying, and arc spraying, with coating materials such as metals, alloys, ceramics, glass, and polymers. The purposes vary, including surface hardening, heat resistance, wear resistance, and the addition of special functions. [For more details, please download the catalog or feel free to contact us.]

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